It is a machine that cuts and splits great quantities of foam in varies sizes into horizontal sheets with its turntable (carousel)
Cutting process is fully automatic but it can be also managed manually
The machine performs the cutting and splitting process at the required thickness for more than one block foam located on carousel
Carousel cutting machine
- increases the production efficiency
- requires minimum labour force
- runs with high cutting precision
- minimizes the wastage
- maximizes the safety in the working area
Turntable has been coated with sandpaper in order to stop the foam block from moving during the cutting process. As an addition foam block is fixed to the carousel with the vacuum unit
With its specially designed knives with 30 mm width and sharpening unit located in the machine, it maximizes the cutting and splitting quality and extends the knife lifetime
The machine has a blade extraction unit as an option
Knives are able to cut and split the foam blocks precisely with its automatic angle adjustment unit
With the help of loading and unloading conveyors, the foam blocks can be placed on the turntable
APPLICATION AREA
Mattress Industry
Furniture Industry
Foam Industry
Automotive Industry
Packaging Industry
MATERIAL
Foam
Memory Foam
Latex
Viscoelastic Foam with Gel
Turntable Size |
7200 mm |
Inner Turntable Size |
2200 mm |
Machine Height |
2700 mm (+/-50 mm) |
Max. Product Height |
1300 mm |
Cutting Width |
2500 mm |
Max. Cutting Speed |
60-80 m/min |
Rpm |
4 spin/min |
Min. Cutting Thickness |
5 mm |
Cutting Precise |
+/- 0.2 mm |
Max. Foam Block Length |
2700 mm |
Electrical Equipment |
Siemens, ABB, Schneider |
Air Pressure |
6 bar |
Power |
15 kW |
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With its knife holder sheath located in the machine that moves back and forth with servo-motor: |
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• It extends the knife lifetime |
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• Increases the split/cut quality |
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• Permanently provides a high precise cutting property |
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Foam block is fixed to the carousel with the vacuum unit in order to stop moving the foam block during the cutting process |
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Operator can manage all cutting/splitting parameters from the touch screen |
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With its angle adjustment unit, the cutting angle and required sheet thickness can be managed by the operator from the touch screen |
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Cutting speed is adjustable from the panel |
STANDARD
Grinding Unit
OPTION
Dust Extraction Unit
Inlet/Exit Conveyor