It is a machine that cuts and splits great quantities of foam in varies sizes into horizontal sheets with its turntable (carousel)
Cutting process is fully automatic but it can be also managed manually
The machine performs the cutting and splitting process at the required thickness for more than one block foam located on carousel
Carousel cutting machine
- increases the production efficiency
- requires minimum labour force
- runs with high cutting precision
- minimizes the wastage
- maximizes the safety in the working area
Turntable has been coated with sandpaper in order to stop the foam block from moving during the cutting process. As an addition foam block is fixed to the carousel with the vacuum unit
With its specially designed knives with 30 mm width and sharpening unit located in the machine, it maximizes the cutting and splitting quality and extends the knife lifetime
The machine has a blade extraction unit as an option
Knives are able to cut and split the foam blocks precisely with its automatic angle adjustment unit
With the help of loading and unloading conveyors, the foam blocks can be placed on the turntable
APPLICATION AREA
Mattress Industry
Furniture Industry
Foam Industry
Automotive Industry
Packaging Industry
MATERIAL
Foam
Memory Foam
Latex
Viscoelastic Foam with Gel
Machine Size |
W:3600 mm L:12000 mm H:2500 mm |
Machine Weight |
2200 kg |
Capacity |
2-3 foam block/min |
Max. Foam Size |
W: 2000 mm L:2700 mm H:900 mm |
Min. Foam Size |
W:1000 mm L:1000 mm H:80 mm |
Press System |
Hydraulic |
Electric |
380 VAC (III+N+TT) |
Power |
8.5 kW |
Air Pressure |
6 bar |
CE Certificate |
Yes |
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Packaging process can be carried out with or without press and it is adjustable from the panel |
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Packaging process is fully automatic |
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It requires 2 operators at the machine |
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With its packaging speed such as 2-3 pieces per minute, it is faster than its equivalent in the market |
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It measures the foam block size automatically |
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The press system is hydraulic with 20 tons of pressing power |
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It provides app. % 70 volume reduction in pressed foam blocks depending on the foam type |
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Pressing rate is adjustable from the panel |
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With its automatic package feeding elevator and spare package chamber, the single operator can manage the package changing easier and quicker |
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With its spare packaging chamber, it can double-pack the foam block |
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It has an ergonomic and strong chassis |
STANDARD
Grinding Unit
OPTION
Dust Extraction Unit
Inlet/Exit Conveyor