Glue is an essential part of mattress manufacturing and as today mattress gluing system is getting more popular to maximize the worker health, increased production efficiency as well as the hygiene in the working area and mattresses
The hotmelt as a raw material has been using in mattress gluing system to keep material and foam from shifting so it maintains the integrity of the mattress
Mattress gluing system helps you to apply one component hotmelt evenly onto the layers of foam such as foam, felt and quilting panels
Advanced glue amount control system makes you apply right amount of glue onto each mattress component. By keeping the glue amount consistent and correct level to control
This system is running automatically with length, width and height of the mattress recognition
In general, Nordson, Robatec.. etc gluing unit is used optionally. Total electrical power is 4 kW
APPLICATION AREA
Mattress Industry
MATERIALS
Foam
Quilted Panel
Felt
Carcass
| Machine Size |
W:1400 mm L:4500 mm H:1550 mm |
| Moving Mechanism |
Chain |
| Foam Stick Size |
W:10 mm L:4-24 mm H:10 mm |
| Capacity |
350 kg/saat |
| PVC Belt |
5 mm PVC |
| Electric |
18 kW |
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It has lower and upper angled double feeding conveyor located at the feeding points thus ensures the products are directed to the blades properly |
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The height of the foam shall not exceed 10 cm |
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Spiral knife feeding band has a pneumatic belt control system. With the belt control system, any risk of slipping during the operation is avoided |
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There is an additional conveyor belt located at the lower part of the machine. With its additional conveyor, it avoids any risk of foam sticks reaching the engine parts and ensures that sticks are collected at a point without any loss |
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With its safety sensors located in the machine, it stops the machine automatically in case of a product overload |
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To maximize operator safety, powered equipment is kept in a closed cabinet and switches are added at the machines covers |
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By residual current device located in the panel, any risk of electrical leakage is avoided |
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Machine knife is made of special hardened chrome coated steel thus ensures the maximum cutting quality will last for a long time |
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With its wider band, stronger structure and production capacity, it provides you high efficiency |
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By passing the products through the knives, it provides small cube-shaped foam blocks to use as a filling material which are bulky, elastic and dust free |
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Machine is operated by connecting electricity and air |
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It is run by a PLC system |
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It is a simple and ergonomic machine to use |
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It requires one operator and product feeding is manual |
STANDARD
Silicon Belt Conveyor
Hotmelt Bridge
Pedal System (foot or portable)
OPTIONS
Assembly Conveyor with Flipper
Pneumatic Press Conveyor
Press & Flipper Conveyor
PVC Belt Conveyor
Automatic Product Feeding System
Automatic Product Alignment Conveyor
EN
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