This is used at the beginning of the mattress assembly process when the core is being built. It is used to insert foam wedges into mattresses or sofa spring cores quickly and practically
Customized production is possible by changing the number of foam wedges inserted into the spring core. A maximum of 12 foam wedges can be inserted into the spring core in as short a time as 10 seconds
The spring cores and foam wedges are placed into the machine manually. The process can then be activated by pressing a button or foot pedal. Spring cores and foam wedges can be taken out from the machine manually in their entirely
APPLICATION AREA
Mattress Industry
Furniture Industry
MATERIALS
Spring Frame
Foam
Machine Weight |
600 kg |
Spring Feeding Height |
900 mm |
Capacity |
1 Spring/30 sec |
Max. Spring Size |
W:2000 mm L:2250 mm H:300 mm |
Min. Spring Size |
W:700 mm L:1800 mm H:100 mm |
Max. Spring Weight |
50 kg |
Gripper System |
Pneumatic |
Electric |
380 VAC (III+N+TT) |
Air Pressure |
6-8 bar |
Power |
Total: 3kW |
CE Certificate |
Yes |
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The machine can insert foam wedges automatically into spring cores of varying sizes |
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It is made up of three units: a spring unit, foam reservoir, and gripper unit |
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Gripper arms pass through the spring unit and catch the foam wedges lined up in the chamber with a gripper, pulling them into the spring cores |
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The machine has 12 gripper arms and the mechanical gripper system that moves back and forth is pneumatic |
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It is run by a PLC system |
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The safety barrier surrounding the machine provides a safe working environment |
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Can be serviced online |
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Features a long-life Festo pneumatic system with low air consumption |
STANDARD
Safety Barrier
Pneumatic Gripper System
OPTIONS
Pneumatic Movable Spring Holder Pin System