The pneumatic conveyor line features advanced sealing for finished or semi-finished mattresses, thus ensuring the fail-safe manufacture of more durable mattresses
With its flexible and ergonomic working principle, this conveyor presses various-sized mattresses properly
It measures the length of the mattress thanks to the sensors locating on it and presses the mattress in a centered way
The upper press table can equal out the pressure thanks to a rack and gear
APPLICATION AREA
Mattress Industry
Foam Lamination Systems
MATERIALS
Finished or Semi-Finished Mattress
Foam
Pillow
| Machine Size |
W:3200 mm L:5400 mm H:2700 mm |
| Machine Weight |
8500 kg |
| Capacity |
1 Mattress/50 sec |
| Max. Mattress Size |
W:2100 mm L:2200 mm H:480 mm |
| Mattress Exit Diameter |
260-500 mm (Adjustable) |
| Max. Press Power |
60 ton |
| Roller Packing System |
PE or Stretch Film Roller & Sealing |
| Electric |
380 VAC (III+N+TT) |
| Power |
15 kW |
| Air Pressure |
6 bar |
| CE Certificate |
Yes |
| Pre-Press Unit |
The machine has a 100-liter tank and 60 tons hydraulic press system |
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The pressed table has four bearing system with racks to make a better-balanced press |
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Lower press conveyor consists of two parts. Thus, provides a stronger press with a stronger base plate |
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There is an adjustable sealing system on the panel |
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Double sealing system ensures a safer and stronger vacuum |
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By water-cooled sealing unit in welding jaw provides a stronger welding feature |
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Functional touch screen at the machine |
| Back Roll Pack-Unit |
The pressed and packed product enters the packing machine where it will be rolled |
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The strength of the package is increased by wrapping the stretch film on the rolled mattress |
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The required roll diameter is adjustable through the screen by the operator |
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An optional boxing system can be installed on the rear end of the machine to box the product automatically |
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Rolling is a fully automatic process with no manual intervention required |
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The rolling drums are made of steel drawn (seamless) pipes with a 20 mm thickness. This ensures the machine’s durability and longevity |
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By passing aluminum pipes on the rolling drums, product alignment is maintained and product damage is prevented |
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The diameter adjustment system is hydraulic. If the operator inputs the wrong diameter, the system will expand itself automatically by checking the pressure |
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The wrapped stretch film layer can be adjusted from the operator panel |
STANDARD
Safety Barriers
Pneumatic Press System
OPTIONS
Silicon Band
EN
TR