This conveyor is designed to allow operators to carry out quality control inspections and mattress cleaning more easily before the product is packaged
Mattresses automatically stay centered on the quality control conveyor. The operator can press a button to lift centered mattresses over the conveyor. They can then conduct a quality control of all sides by rotating the mattresses
Afterwards, by pressing reversing button, it turns the mattress over 180 degrees. Once both sides of a mattress have been checked, the mattress is then automatically transferred to the packaging machine
With its flexible and ergonomic working principle, quality control process is completed without damaging the mattress through turning and rotating
APPLICATION AREA
Mattress Industry
Foam Lamination System
MATERIALS
Mattress
Foam
Conveyor Size |
W:2350 mm L:3100 mm H:900 mm |
Conveyor Weight |
550 kg |
Conveyor Height |
900 mm |
Capacity |
1 Mattress/30-45 sec |
Max. Mattress Size |
W:2000 mm L:2250 mm H:500 mm |
Min. Mattress Size |
W:700 mm L:1800 mm H:100 mm |
Max. Mattress Weight |
150 kg |
Lift/Flip System |
Pneumatic |
Power |
0.75 kW |
Electric |
380 VAC (III+N+TT) |
Air Pressure |
6-8 bar |
CE Certificate |
Yes |
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It has fully automatic mattress flipping function |
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Even the heaviest of mattresses are no match for this system |
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However, it can also be used as a transfer conveyor line, skipping the flipping and rotating stages altogether |
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It prevents any deformation occurred during the flipping and rotating 360 degrees |
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With the help of its sensors, it can detect automatically whether there is a mattress in the machine |
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The length of the quality control conveyor is 2.4 m and it covers less area than its equivalent |
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Since the mattress is rotated on 2.4 m long conveyor, it minimizes the time loss while flipping |
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Can be serviced online |
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Features a long-life Festo pneumatic system with low air consumption |
STANDARD
Flipping Unit
Pneumatic Mattress Lift System
PVC Belt Conveyor