Glue is an essential part of mattress manufacturing and as today mattress gluing system is getting more popular to maximize the worker health, increased production efficiency as well as the hygiene in the working area and mattresses
The hotmelt as a raw material has been using in mattress gluing system to keep material and foam from shifting so it maintains the integrity of the mattress
Mattress gluing system helps you to apply one component hotmelt evenly onto the layers of foam such as foam, felt and quilting panels
Advanced glue amount control system makes you apply right amount of glue onto each mattress component. By keeping the glue amount consistent and correct level to control
This system is running automatically with length, width and height of the mattress recognition
In general, Nordson, Robatec.. etc gluing unit is used optionally. Total electrical power is 4 kW
APPLICATION AREA
Mattress Industry
MATERIALS
Foam
Quilted Panel
Felt
Carcass
| Machine Size |
W:3200 mm L:5000 mm H:2400 mm |
| Line Height |
900 mm |
| Max Conveyor Speed |
20 m/min |
| Capacity |
Per product layer gluing/20 sec |
| Glue Type |
Hotmelt |
| Movable Glue Gun |
3 guns 18 nozzles |
| Fixed and Zigzag Glue Gun |
3 guns 18 nozzles |
| Max. Mattress Height |
500 mm |
| Electric |
380 VAC (III+N+TT) |
| Air Pressure |
6 bar |
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Optical Sensor at conveyors |
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Edge-alignment gluing system is being running by servo motor that edge-gap is automatically adjustable. (app. gluing time: 20 seconds) |
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Automatic length and width and height recognition |
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6 guns/36 nozzles are being used at the machine. (edge and center gluing) |
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Pocket spring, carcass, felt, foam, quilted panel are glued at different gluing styles through touch screen/buttons |
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High efficiency during the gluing process |
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It is easy to adapt to any production line |
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Can be serviced online |
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Maximum product width size: 2100 mm |
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NOTE: The ROBATECH or NORDSON Hotmelt system is used in the glue bridge. 3 fixed and 3 Moving, total 6 guns /24 nozzles are used. Tank capacity: 30lt. Tank capacity can vary according to our client’s request |
STANDARD
Silicon Belt Conveyor
Hotmelt Bridge
Pedal System (foot or portable)
OPTIONS
Assembly Conveyor with Flipper
Pneumatic Press Conveyor
Press & Flipper Conveyor
PVC Belt Conveyor
Automatic Product Feeding System
Automatic Product Alignment Conveyor
EN
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