Glue is an essential part of mattress manufacturing and as today mattress gluing system is getting more popular to maximize the worker health, increased production efficiency as well as the hygiene in the working area and mattresses
Mattress gluing system line helps you to apply one component hotmelt evenly onto the layers of foam such as foam, felt and quilting panels thus ensures the integrity of the mattress
This line runs automatic and fast as well as with its advanced glue amount control system, makes you apply right amount of glue onto each mattress component. By keeping the glue amount consistent and correct level to control
Automatic hotmelt glue line is a line that starts from hotmelt bridge till the end of press unit thus ensures the maximum gluing quality
This line is mostly preferred in the foam and quilted panels assembling process
APPLICATION AREA
Mattress Industry
MATERIALS
Foam
Quilted Panel
Carcass
| Automatic Hotmelt Bridge |
Optical Sensor at conveyors |
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Edge-alignment gluing system is being running by servo motor that edge-gap is automatically adjustable |
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Automatic length and width and height recognition |
| LM-CON/1900 Asssembly Conveyor with Flipper |
This conveyor is used to assemble the mattress on the line |
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With its’ flipper unit, it can flipper the mattress to carry out the assembling process on both sides |
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With its flexible and ergonomic working principle, it flips the mattresses of varying sizes and weights |
| LM-CON/1100 Silicon Belt Conveyor |
Used as a transfer conveyor line at manual mattress assembly systems and automatic mattress production lines |
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It should be used at the inlet & exit conveyor manual gluing lines as well the areas that run a high risk of glue contamination on the belt |
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The cleaning process is simplified due to the silicone coating on the conveyor belt |
| LM-CON/1200 PVC Belt Conveyor |
Used as a transfer conveyor line at manual mattress assembly systems and automatic mattress production lines |
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This conveyor line can be used for all mattress production processes apart from gluing stages |
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The conveyor speed is 20 m/min and speed adjustment are available |
| LM-CON/1300 Pneumatic Press Conveyor |
The pneumatic conveyor line features advanced sealing for finished or semi-finished mattresses, thus ensuring the fail-safe manufacture of more durable mattresses |
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With its flexible and ergonomic working principle, this conveyor presses various-sized mattresses properly |
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It measures the length of the mattress thanks to the sensors locating on it and presses the mattress in a centered way |
| LM-CON/1400 Press & Flipper Conveyor |
This machine is used to flip finished or semi-finished products automatically after the pressing process. The advantage is that pressing and flipping can be conducted in a single machine |
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With its flexible and ergonomic working principle, it can press and flip mattresses of varying sizes and weights |
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It can press and flip mattresses of varying sizes and weights without requiring any adjustment |
GLUING LINE CONSIST OF
Automatic Hotmelt Glue Bridge
Silicone Belt Conveyor
PVC Belt Conveyor
Assembly Conveyor with Flipper
Pneumatic Press Conveyor
Press & Flipper Conveyor
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