Mattress compress packaging line consists of 2 hydraulic presses and 1 automatic stacker machine. With the help of stacker machine, the pressed and packed products are stacked into a second press at the first press. Following the first press, the products are bound at the second press and the packaging process is completed. 20 mattresses at approximately 20 cm height can be bonded by being pressed up to a height of 1.20 m
The first press is machine that the mattress is inserted in three-side closed bad-shaped package and open part of the package is sealed
This machine requires two operators to run
The package wrapping process is carried out manually on the table at the front of the machine
Packaged mattresses are inserted into the machine. The pressing process is carried out without sealing the mouth of the bag. After pressing, the open mouth of the package is sealed
With the automatic stacking machine, pressed and packaged products can then be sent to the second press. Once the mattresses have been stacked on the second press, pressing can begin by feeding the mattresses from wooden pallets. As the products are being pressed, they are connected by a strip binding machine. The press is then opened and the product is removed using a forklift
APPLICATION AREA
Mattress Industry
Foam Industry
MATERIALS
Foam, Latex
Pocket Spring, Bonel Spring/Foam Mattress
Polyethylene Film
| First Press |
The machine has a 100-liter tank and 60 tons hydraulic press system |
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The pressed table has four bearing system with racks to make a better-balanced press |
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Lower press conveyor consists of two parts. Thus, provides a stronger press with a stronger base plate |
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Panel üzerinden ısı ayarlı yapıştırma sistemi bulunmaktadır |
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Double sealing system ensures a safer and stronger vacuum |
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By water-cooled sealing unit in welding jaw provides a stronger welding feature |
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Functional touch screen at the machine |
| LM-MPL/18000 Telescopic Paletizied Conveyor |
This system is used to automatically place those mattresses that have been stacked by an automatic stacking machine onto pallets without requiring any labor force. It is also used to stack packaged foam, mattresses, and box springs onto pallets |
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The conveyor increases efficiency and reduces the amount of labor needed after packaging |
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With its flexible structure, it can easily be adapted to any part of your production line |
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Occupational diseases caused by lifting are prevented |
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It can work as a solution for sealing, packaging, and foam cutting lines |
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It is able to stack mattresses of varying sizes and weights without requiring any adjustment |
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Thanks to automatic stacking, a better and more stable mattress alignment is ensured |
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By stacking mattresses automatically, an operator is not required |
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The conveyor is highly ergonomic and promotes a safer working environment |
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It also provides an opportunity to use different pallets and carriers |
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The machine uses sensors to automatically detect whether a mattress is present or not |
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Can be serviced online |
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The hydraulic lifting system means that stacking heavier products is easier than ever before |
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The machine can also be used to stack and pack pressed mattresses into a second press |
| Second Press |
The machine has a 100-liter tank and 60 tons hydraulic press system |
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The pressed table has four bearing system with racks to make a better-balanced press |
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Products measuring up to 2 m can be fed inside the press |
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It can press up to minimum 500 mm |
STANDARD
Hydraulic Press Unit
Telescopic Palletized Conveyor
Operator Touch Screen
Water-Cooled Sealing Unit
Package Wrapping Table
OPTIONS
Entrance Feeding Conveyor
Pneumatic Nylon Waste Cutting System
EN
TR