It is a semi-automatic packing machine that presses foam, spring mattress and mattress pads. The product that is inserted in three-side closed bag-shaped package is pressed by 60 tons hydraulic press and open part of the package is sealed
The pressed product is vacuumed by closing the mouth part. Afterwards the product is automatically transferred to the roll-pack unit. In this unit, the rolled-up and wrapped product is pushed into a bag on the side of the machine to be packaged
An optional pre-feeding conveyor at the inlet of the machine
Machine consists of two parts: pre-feeding conveyor and back roll pack unit
A total of two operators are required to run the machine: one operator at the pre-feeding section and one operator at the roll-pack unit
APPLICATION AREA
Mattress Industry
Foam Industry
MATERIALS
Foam
Pocket Spring/Foam Mattress
Mattress Pads
Polyethylene Film
Machine Size |
W:2300 mm L:8500 mm H:2600 mm |
Machine Weight |
7000 kg |
Capacity |
1 Mattress/40 sec |
Max. Press Power |
60 ton |
Roller Package System |
PE, Stretch Film Rolling & Sealing |
Max. Mattress Size |
W:2100 mm L:2200 mm H:350 mm |
Roll-Pack Diameter |
320 mm |
Electric |
380 VAC (III+N+TT) |
Air Pressure |
6 Bar |
Power |
12 kW |
CE Certificate |
Yes |
Pre-Press Unit |
The machine has a 100-liter tank and 60 tons hydraulic press system |
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The pressed table has four bearing system with racks to make a better-balanced press |
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Lower press conveyor consists of two parts. Thus, provides a stronger press with a stronger base plate |
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There is a adjustable sealing system on the panel |
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Double sealing system ensures a safer and stronger vacuum |
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By water-cooled sealing unit in welding jaw provides a stronger welding feature |
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Functional touch screen at the machine |
Back Roll-Pack Unit |
The pressed and packed product enters the packing machine where it will be rolled |
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The wrapped product is pushed into the previously prepared package by a pusher system |
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Exit roll diameter is fixed without requiring any roll diameter adjustment by the operator |
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Rolling is a fully automatic process with no manual intervention required |
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The rolling drums are made of steel drawn (seamless) pipes with a 20 mm thickness. This ensures the machine’s durability and longevity |
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By passing aluminum pipes on the rolling drums, product alignment is maintained and product damage is prevented |
STANDARD
Hydraulic Press Unit
Roll-Pack Unit
Control Panel
Water-Cooled Sealing Unit
OPTIONS
Entrance Feeding Conveyor