LM-PG-R/4400 FULL PACK

Automatic Press-Fold and Roll-Pack Machine

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MATTRESS LM-PG-R/4400 FULL PACK Automatic Press-Fold and Roll-Pack Machine

Mattresses are packaged by being inserted into a package using a nylon roll located in the upper and lower parts of the machine. The packing system protects mattresses from dust, stains and moisture

LM-PG-R/4400 Full Pack is a fully automatic mattress packing, folding and rolling machine that, through its superior packing feature, provides faster production and a safer working area

With its flexible and ergonomic working principle, this machine minimizes the operator workload by packing various-sized mattresses and roll-mattresses without requiring adjustments

The machine located inside a cabin and the switches that are locate on the cabin doors ensure a safer working environment for the operator

With a 60-ton hydraulic press, this machine can pack mattresses without requiring a roll-pack. This feature helps minimize packing volume for your innerspring mattresses

APPLICATION AREA

Mattress Industry

Foam Industry

MATERIALS

Mattress, Foam, Polyethylene Film

Machine Size W:5000 mm L:16.000 mm H: 3000 mm
Machine Weight 13.000 kg
Conveyor Height 900 mm
Capacity 1 Mattress/40 sec
Roll-Pack Roll Diameter 25 cm-50 cm
Max. Press Load 57 ton (100 Bar)
Max. Mattress Size W:2150 mm L:2150 mm H:500 mm
Min. Mattress Size W:700 mm L:1800 mm H:50 mm
Nylon Thickness 50-160 microns
Press System Hydraulic
Electricity 380 VAC (III+N+TT)
Air Pressure 6-8 bar
Power 22 kW
CE Certificate Yes
It features an automatic width, length and height recognition system to detect different mattress sizes
The mattress can be packed horizontally
The waiting system installed between the middle and side sealing units ensures faster packing
Otomatik presleme sistemi daha düşük hacimde yatak paketleme imkanı sağlar
Features adjustable cooling time for the various nylon thicknesses via the sealing units
A water-cooling system installed at the side and middle sealing units ensures maximum bonding quality
The conveyor located in the upper press system detects the mattress height and presses the mattress beforehand, helping to optimize the packaging speed and quality
The side sealing units automatically adjusts to the mattress height. This increases the packaging quality by positioning the bonding point right at the middle of the mattress
The packing tension can be adjusted from the operator panel
Features an automatic side film cutting system
With the Gripper System, all cut side film waste is sent to the waste system
Features an upper roller side film elevator, which facilitates the safe and easy replacement of the machine’s Polyethylene Film roll
Can be serviced online
Features a long-life Festo pneumatic system with low air consumption
Comes with a standard nylon-loading elevator
A bonding system that prevents any bonding errors through an instant heating system
The homogeneous heat distribution system requires the minimum resistance change
Double packaging is available

STANDARD

Package Loading Elevator

Water-Cooled Sealing Unit

Gripper System for Nylon Waste Removal

Movable Side Sealing Lower Sealing Units

Feeding Conveyor

Exit Idler Conveyor

Roll-Pack Unit

OPTION

Mattress Stacking Machine

Buffer System

Mattress Folding Unit