Mattresses are packaged by being inserted into a package using a nylon roll located in the upper and lower parts of the machine. The packing system protects mattresses from dust, stains and moisture
LM-PG-R/4400 Full Pack is a fully automatic mattress packing, folding and rolling machine that, through its superior packing feature, provides faster production and a safer working area
With its flexible and ergonomic working principle, this machine minimizes the operator workload by packing various-sized mattresses and roll-mattresses without requiring adjustments
The machine located inside a cabin and the switches that are locate on the cabin doors ensure a safer working environment for the operator
With a 60-ton hydraulic press, this machine can pack mattresses without requiring a roll-pack. This feature helps minimize packing volume for your innerspring mattresses
APPLICATION AREA
Mattress Industry
Foam Industry
MATERIALS
Mattress, Foam, Polyethylene Film
Machine Size |
W:5000 mm L:16.000 mm H: 3000 mm |
Machine Weight |
13.000 kg |
Conveyor Height |
900 mm |
Capacity |
1 Mattress/40 sec |
Roll-Pack Roll Diameter |
25 cm-50 cm |
Max. Press Load |
57 ton (100 Bar) |
Max. Mattress Size |
W:2150 mm L:2150 mm H:500 mm |
Min. Mattress Size |
W:700 mm L:1800 mm H:50 mm |
Nylon Thickness |
50-160 microns |
Press System |
Hydraulic |
Electricity |
380 VAC (III+N+TT) |
Air Pressure |
6-8 bar |
Power |
22 kW |
CE Certificate |
Yes |
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It features an automatic width, length and height recognition system to detect different mattress sizes |
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The mattress can be packed horizontally |
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The waiting system installed between the middle and side sealing units ensures faster packing |
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Otomatik presleme sistemi daha düşük hacimde yatak paketleme imkanı sağlar |
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Features adjustable cooling time for the various nylon thicknesses via the sealing units |
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A water-cooling system installed at the side and middle sealing units ensures maximum bonding quality |
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The conveyor located in the upper press system detects the mattress height and presses the mattress beforehand, helping to optimize the packaging speed and quality |
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The side sealing units automatically adjusts to the mattress height. This increases the packaging quality by positioning the bonding point right at the middle of the mattress |
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The packing tension can be adjusted from the operator panel |
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Features an automatic side film cutting system |
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With the Gripper System, all cut side film waste is sent to the waste system |
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Features an upper roller side film elevator, which facilitates the safe and easy replacement of the machine’s Polyethylene Film roll |
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Can be serviced online |
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Features a long-life Festo pneumatic system with low air consumption |
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Comes with a standard nylon-loading elevator |
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A bonding system that prevents any bonding errors through an instant heating system |
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The homogeneous heat distribution system requires the minimum resistance change |
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Double packaging is available |
STANDARD
Package Loading Elevator
Water-Cooled Sealing Unit
Gripper System for Nylon Waste Removal
Movable Side Sealing Lower Sealing Units
Feeding Conveyor
Exit Idler Conveyor
Roll-Pack Unit
OPTION
Mattress Stacking Machine
Buffer System
Mattress Folding Unit