LM-PG-R/4300

Semi-Automatic Press and Roll-Pack Machine

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MATTRESS LM-PG-R/4300 Semi-Automatic Press and Roll-Pack Machine

It is a semi-automatic packing machine that presses foam, spring mattress and mattress pads.  The product that is inserted in three-side closed bag-shaped package is pressed by 60 tons hydraulic press and open part of the package is sealed

The pressed product is vacuumed by closing the mouth part. Afterwards the product is automatically transferred to the roll-pack unit. In this unit, the rolled-up and wrapped product is pushed into a bag on the side of the machine to be packaged

An optional pre-feeding conveyor at the inlet of the machine

Machine consists of two parts: pre-feeding conveyor and back roll pack unit

A total of two operators are required to run the machine: one operator at the pre-feeding section and one operator at the roll-pack unit

APPLICATION AREA  

Mattress Industry

Foam Industry

MATERIALS

Foam

Pocket Spring/Foam Mattress

Mattress Pads

Polyethylene Film

Machine Size W:2300 mm L:8500 mm H:2600 mm
Machine Weight 7000 kg
Capacity 1 Mattress/40 sec
Max. Press Power 60 ton
Roller Package System PE, Stretch Film Rolling & Sealing
Max. Mattress Size W:2100 mm L:2200 mm H:350 mm
Roll-Pack Diameter 320 mm
Electric 380 VAC (III+N+TT)
Air Pressure 6 Bar
Power 12 kW
CE Certificate Yes
Pre-Press Unit The machine has a 100-liter tank and 60 tons hydraulic press system
The pressed table has four bearing system with racks to make a better-balanced press
Lower press conveyor consists of two parts. Thus, provides a stronger press with a stronger base plate
There is a adjustable sealing system on the panel
Double sealing system ensures a safer and stronger vacuum
By water-cooled sealing unit in welding jaw provides a stronger welding feature
Functional touch screen at the machine
Back Roll-Pack Unit The pressed and packed product enters the packing machine where it will be rolled
The wrapped product is pushed into the previously prepared package by a pusher system
Exit roll diameter is fixed without requiring any roll diameter adjustment by the operator
Rolling is a fully automatic process with no manual intervention required
The rolling drums are made of steel drawn (seamless) pipes with a 20 mm thickness. This ensures the machine’s durability and longevity
By passing aluminum pipes on the rolling drums, product alignment is maintained and product damage is prevented

STANDARD

Hydraulic Press Unit

Roll-Pack Unit

Control Panel

Water-Cooled Sealing Unit

OPTIONS

Entrance Feeding Conveyor